Deep Water Blue Limited
Treating Water, Steam, Process and Waste to Reduce Cost and Minimise Risk
Tel: 0870 460 2980   Fax: 0870 460 2988   Email: info@deepwaterblue.co.uk

Deep Water Blue Limited
Treating Water, Steam, Process and Waste to Reduce Cost and Minimise Risk

Tel: 0870 460 2980   Fax: 0870 460 2988   Email: info@deepwaterblue.co.uk

The Vital Importance of Good  Water Treatment for Steam  Boilers/Generators and Systems

By Mick Casey‐Deep Water Blue Limited  Chartered Chemist/Chartered Scientist Fellow of The Royal Society of Chemistry

Does any of the following sound familiar to you? 

Boiler tubes failed due to corrosion?

Steam generator coil failed due to corrosion?

Boiler or Steam Generator scaled/hotspot failure?

Feedwater pump seals failed/split?

Tube thinning leading to rupture?

Hotwell leaking?

Blocked or failed steam traps?

Steam header or condensate system leaking?

Blocked pipework and plant?

Loss of system efficiency?

Not enough available steam out to process?

Dirty loads or product taint/contamination?

Product “spotting”?

Paying unexpectedly for a hire boiler?

If they did…………………………….

It’s very likely then, that you have been unfortunate enough to have experienced  poor water treatment and control, leading to poor waterside conditions and  subsequently (very expensive) equipment failure and loss of production.

It’s also very likely that before you’ve experienced this unfortunate equipment  failure, that your running costs have risen and your system efficiencies have  dropped off.

This will have increased your normal running cost considerably.

Eventually, you will suffer unplanned breakdowns/shutdowns that will be costing  you significant amounts of money in both downtime and lost production.

So………………..let’s be absolutely clear here………………….

It’s comparatively rare for a steam boiler or generator to suffer a failure due to a  manufacturing defect or similar.

However………………………..

It is a well‐known fact that in excess of 90% of all boiler failures are water  treatment related and not mechanically related.

To be clear here, in order for a boiler or steam generator to undergo a water  treatment related failure, the existing water treatment control program cannot  have been suitable and sufficient to arrest all known failure mechanisms.

Hence water treatment and its control and interpretation is the single most  important thing that you need to get right, when running any steam system.

The bottom line here is………………………

If your water treatment application and control is not correct your boiler or  steam generator will definitely fail at some point.

On the way to failure, it will have cost you a lot more to run your system.

There is also a requirement to log your test data/training records and  service/inspection records.

vSteam®‐The state of the art web based monitoring system for steam.

At Deep Water Blue Limited we don’t sell boilers, we don’t sell valves and we  don’t sell boiler ancillaries.

We do sell high quality technical water treatment for steam systems.

Contact Mick Casey‐0870 460 2980.

Examples of failure mechanisms:

 

Pitting Corrosion Attack Due to Oxygen
Pitting Corrosion Attack Due to Oxygen
pipe failure due to oxygen corrosion attack
pipe failure due to oxygen corrosion attack
Scale Formation
Scale Formation
Scale Formation
Scale Formation

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